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Semi-automated Powder Coating Line for Fast Color Change (built in Ethiopia)

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Product Details

Semi-automated Powder Coating Line Design

The semi-automatic powder coating line is specially designed for high volume production but without enough budget and factory space, configured a cyclone automatic powder booth requested for fast color change demands. The powder coating line is ideal for powder coating aluminum profiles, metal frames, steel chairs and other heavy furniture products, etc.

semi-automatic powder coating line

  • powder coating line for chairs
  • powder coating line

Semi-automated Powder Coating Line Customer Case - in Ethiopia

 

 

COLO Semi-automatic Powder Coating Line Benefits

1) Space-saving. Allows small workshop to build the aluminum profile (long workparts) powder coating project

2) Ensure uniformity and consistency. Powder spraying job acted by automatic powder coating system with a section of automatic conveyor 

3) Less labor cost. The horizontal pull track system, the automatic powder coating system with conveyor, minimize the manual efforts.

4) Cost-saving. the combination of manual and automatic operation system will costs less comparing with a fulll automatic coating line.

 

Semi-Automatic Powder Coating Line Main Configurations

 

COLO Automatic Powder Coating System

automatic powder coating gun

COLO-800D Automatic Powder Gun & Central Cabinet

1. It is the ideal entry into automatic series production offering quality finishes and great powder savings.

2. Multi controllers of automatic powder coating gun installed on a central cabinet, with compact design and simple operation.

3. The cabinet can be tailored to customer's demands, allows to install Max. 24 control units.

4. COLO-800D automatic powder coating machine is one of the most suitable solution for coating line, effective, reliable, cost-saving, designed with pre-set intelligent coating modes for beginners.

5. The 100kv automatic spray gun features high transfer efficiency, saving materials and easy penetration into deep corners.

 

powder coat reciprocator

COLO-2000D Coating Reciprocator

1.Driven by frequency motor, the reciprocator carries spray guns to move up and down in programmed stroke and speed set via a digital controller

2.Standard stroke 1.5m/2m/3m, within the stroke, the spray gun travel range of the upper and lower limited position can be arbitrarily set to optimize the coating jobs.

3.Smooth, stable and accurate motion ensures uniform powder film thickness and reduces powder waste.

4.The quantity and the arrangement of the spray guns are customized according to the size, shape of workpieces. The study construction meets the high continual load for everyday operational conditions.

 

COLO Automatic Powder Coating Booth

automatic powder coating booth

1.Mono cyclone achieves the overspray recycling rate upto 98%, whose self-cleaning mechanism maximizes efficiency during color change, and greately saves powder.

2.High precsion and long lifespan filters as the secondary recovery system after cyclone, capture the dust even 0.1 micron, ensure clean air discharged to the workshop

3.With automatic coating platform for reciprocating guns, and open manual coating platforms, gives convenience for easy inspection or re-coating large workpieces in complex shapes.

4.Our automatic powder booth is constructed with pp plastic booth wall, such anti-static materials make it easy to clean the booth and increase color changing efficiency.

powder coating booth floor

Self-cleaning Booth Floor

Our automatic powder booth floor is designed with air knife system for self-cleaning, effectively transfer oversprayed powder from the booth floor to recycling system, ensures minimum powder accumulation and increase powder utilization rate.

 

COLO-6600 Powder Management Center

powder management center

1.The newly-developed powder feed center is an efficient solution for powder recycling and feeding needs in automati powder spray system.

2. Designed with a sieving unit to sieve oversprayed powders from recovery booth, ensures the recycled powders are qualified and prevents powder block.

3. Achieves automatic cleaning of hopper, suction tube, injectors, pump, hoses and spray guns, maximize efficiency during color change.

4. Closed powder circuit prevents overflow to ensures a dustfree working environment as well as save powders.

5. Has a very compact design and can be flexibly adapted to any system layout.

powder feed center PLC

PLC Touch Control

PLC system is particularly intuitive that integrates all functions you need. Touching screen is user-friendly to debug and operate.

You can achieve integrated control of every process in the powder coating line, such as powder feeding, powder recovery, powder hose and pump cleaning, reciprocator working, spray booth and curing oven working, etc.

 

 

Track Powder Coating Curing Oven

powder coating curing oven

1. The powder coating oven can be designed for gas, diesel, electric heating as actual conditions, longer length we recommended gas/diesel curing oven, while gas heating is more clean and environmental.

2. Adopts high efficiency heating element- Riello gas/diesel burner, which enables rapidly raise to the required temperature, save your time every day.

3. A powerful fan continuously circles hot air and makes uniform temperature in inner chamber, whose temperature variation is less than 3 degree that ensures high quality curing results.

4. Construced with 100mm thickness rock wool board, ensures minium temperature dropping.

powder feed center PLC

Overhead Track System

This powder coating oven installed with manually-pull overhead track system is designed to carry heavy materials into the oven chamber for batch productions, which requires less labor efforts. The qualities can be customized as per production capacity.

 

Semi-automatic Automatic Powder Coating Line Main Specifications

Design Principle
Processed Workparts Iron Chairs, Furniture Products
Max Workpart Size L1.5m x W0.7m x H2m
Factory Working Space L30m x W15m x H6m
Powder Spray Booth
Type Automatic Conveyor Type
Powder Spray Booth Size: Width 800 * Depth 5000 * Height 3000mm
Spray Booth Wall Material: Stainless Steel
First Powder Recovery Stage Mono-cyclone
Second Recovery Stage Cartridge Filters
Booth Floor Cleaning Air knife
Powder Coating Equipment
Automatic Powder Guns COLO-800D, 8 pcs
Manual Powder Guns COLO-800D, 2 pcs
Central Contral Cabinet 1 set
Powder Coating Reciprocator COLO-2000D, 2sets.
Powder Curing Oven
Type Pass Through Type with Overhead Tracks
Internal Working size:  Width 2000 * Height 2300 * Depth 6200mm
Heating Source Electric / Gas /Diesel (for choice)
Heating Time & Temperature Warm-up time: 15-30 min. (180° C), Max.250° C
Circulation Fan 5.5kw, 1 set
Insulation Material 100mm thick rockwool board Interlayer

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