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Fast Color Change Automatic Powder Coating Line (built in the Philippines)

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Description

Automatic Electrostatic Powder Coating Line (Built in the Philippines)

The fully automatic powder coating line is specially designed for Philippine customer. The plant includes automatic coating equipment and reciprocators, 2 sets of mono-cyclone recovery booth, curing tunnel, automatic conveyor system suitable for high production rate and minimize labor cost. The customer has relatively much more colors for application, thus requires 2 cyclone booth system in order to reduce downtime during color change.

automatic powder coating line

Automatic Powder Coating Line Configurations

1. Automatic Powder Coating Equipment

Automatic Spray Guns & Reciprocator: Driven by frequency motor, reciprocators carry spray guns to move up and down in programmed stroke and speed. The smooth movement creates uniform powder coating film thickness.

Central Control Cabinet: A central cabinet combines all the gun controllers for integrated setting of parameters. Ensures reliability and controllability. Our intelligent powder coating gun is designed for perfectly coating different parts, whether flat panels or complex shapes.

Automatic Powder Feed Center: the system sieves and recycle large quantities of used powders without disturbing your online coating process, at the same time mixing with fresh powders for continuouse feeding, substantially eliminate wastage. The automatic cleaning function increase efficiency during color change.

  • automatic powder coating system
  • automatic powder coating equipment

2. Automatic Powder Coating Cyclone Booth

Workparts automatically transported to the booth working station through conveyor, gets powder coating by automatic reciprocators. The booth flloor effectively transfer powder overspray for recycling. Usually made of PP or stainless steel material to improve recovery. Cyclone is necessary for fast color change demands. After filter unit is to capture superfine powder particles ensure the vented air is clean. The booth flloor designed with with air knife and flap recovery system, effectively transfer oversprayed powder from the booth floor to recycling system.

  • automatic powder coating booth
  • cyclone powder coating booth

3. Powder Curing Tunnel Oven

The tunnel oven is used after pretreatment washing for drying and as a Curing Oven for powder coating heating, it is designed for continuous operations. The product painted in these furnaces which are used in conveyor automatic facilities is constantly processed under desired temperature and time. Maximum painting efficiency is obtained with high capacities by means of those systems.

  • powder coating oven
  • tunnel curing oven

4. Overhead Conveyor System for Powder Coating Line

Overhead conveyors are the most commonly used type for surface finishing. The type of conveyor selected for your operation will depend on the weight, size and even the shape of the items being transported as well as the type of finishing process being applied. We design and supply full overhead conveyor system based on customers' requets, applied to manual or automatic lines,

  • powder coating conveyor system
  • overhead conveyor system

Automatic Powder Coating Line Specifications for Reference

Powder Spray Booth
Powder Spray Booth Size: L5*W1.8*H2.1m
Powder Recovery Cyclone
Cartridge Filter System 25x600mm, 32pcs.
Fan Motor 22kw 14000-18000m³/h
Spray Booth Material: SPCC/=1.5mm
Powder Coating Equipment
Automatic Powder Guns COLO-800D Automatic Type, 16pcs
Central Contral Cabinet 2 sets
Powder Coating Reciprocator COLO-2000D, 4sets
Powder Curing Oven
Powder Curing Oven Size: L20m x W3m x H2.5m
Heating Source Gas
Heating Power 1000,000kcal Riello Gas burner
Heating Time & Temperature Warm-up time: 15-30 min. (180° C), Max.250° C
Circulation Fan 5.5kw, 2sets
Overhead Conveyor System
Total Length 130m
Round Rail Conveying Speed 1m/min (adjustable)
Conveyor Chain Type: QXG206A, Single piont loading capacity: 30kgs
Drive power: 2.2kw;

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