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Fast Color Change Automatic Powder Coating Line (built in the Philippines)
Email: services@colourspray.com
Whatsapp: 8618958052290
Automatic Electrostatic Powder Coating Line (Built in the Philippines)
The fully automatic powder coating line is specially designed for Philippine customer. The plant includes automatic coating equipment and reciprocators, 2 sets of mono-cyclone recovery booth, curing tunnel, automatic conveyor system suitable for high production rate and minimize labor cost. The customer has relatively much more colors for application, thus requires 2 cyclone booth system in order to reduce downtime during color change.
Automatic Powder Coating Line Configurations
1. Automatic Powder Coating Equipment
Automatic Spray Guns & Reciprocator: Driven by frequency motor, reciprocators carry spray guns to move up and down in programmed stroke and speed. The smooth movement creates uniform powder coating film thickness.
Central Control Cabinet: A central cabinet combines all the gun controllers for integrated setting of parameters. Ensures reliability and controllability. Our intelligent powder coating gun is designed for perfectly coating different parts, whether flat panels or complex shapes.
Automatic Powder Feed Center: the system sieves and recycle large quantities of used powders without disturbing your online coating process, at the same time mixing with fresh powders for continuouse feeding, substantially eliminate wastage. The automatic cleaning function increase efficiency during color change.
2. Automatic Powder Coating Cyclone Booth
Workparts automatically transported to the booth working station through conveyor, gets powder coating by automatic reciprocators. The booth flloor effectively transfer powder overspray for recycling. Usually made of PP or stainless steel material to improve recovery. Cyclone is necessary for fast color change demands. After filter unit is to capture superfine powder particles ensure the vented air is clean. The booth flloor designed with with air knife and flap recovery system, effectively transfer oversprayed powder from the booth floor to recycling system.
3. Powder Curing Tunnel Oven
The tunnel oven is used after pretreatment washing for drying and as a Curing Oven for powder coating heating, it is designed for continuous operations. The product painted in these furnaces which are used in conveyor automatic facilities is constantly processed under desired temperature and time. Maximum painting efficiency is obtained with high capacities by means of those systems.
4. Overhead Conveyor System for Powder Coating Line
Overhead conveyors are the most commonly used type for surface finishing. The type of conveyor selected for your operation will depend on the weight, size and even the shape of the items being transported as well as the type of finishing process being applied. We design and supply full overhead conveyor system based on customers' requets, applied to manual or automatic lines,
Automatic Powder Coating Line Specifications for Reference
Powder Spray Booth | |
Powder Spray Booth Size: | L5*W1.8*H2.1m |
Powder Recovery | Cyclone |
Cartridge Filter System | 25x600mm, 32pcs. |
Fan Motor | 22kw 14000-18000m³/h |
Spray Booth Material: | SPCC/=1.5mm |
Powder Coating Equipment | |
Automatic Powder Guns | COLO-800D Automatic Type, 16pcs |
Central Contral Cabinet | 2 sets |
Powder Coating Reciprocator | COLO-2000D, 4sets |
Powder Curing Oven | |
Powder Curing Oven Size: | L20m x W3m x H2.5m |
Heating Source | Gas |
Heating Power | 1000,000kcal Riello Gas burner |
Heating Time & Temperature | Warm-up time: 15-30 min. (180° C), Max.250° C |
Circulation Fan | 5.5kw, 2sets |
Overhead Conveyor System | |
Total Length | 130m |
Round Rail Conveying Speed | 1m/min (adjustable) |
Conveyor Chain Type: | QXG206A, Single piont loading capacity: 30kgs |
Drive power: | 2.2kw; |