powder coating equipment

Products

Fully-automated Powder Coating Line with Infrared Oven (built in Mexico)

description1
Zipper closure 1/5 zip athletic pullovers for men. Stretchy, lightweight, fast-drying fabric for superior performance. REGULAR FIT - US standard sizes. An athletic fit that sits close to the body for a wide range of motion, designed for optimal performance and all day comfort. FEATURES - Quarter zip closure;Thumbholes on long sleeves to keep them in place during workout
Description

Fully Automatic Powder Coating Line 

The fully automatic powder coating line is specially designed for our Mexico customer for the application of office furniture. The plant includes spray washing pretreatment, infrared heated drying tunnel oven, automatic coating guns & equipment, cyclone recovery booth system, infrared heated curing tunnel oven, automatic conveyor system, suitable for highest production rate and minimimum labor cost. 

fully automatic powder coating line

Fully Automatic Powder Coating Line Design Principle

powder coating line design

  • powder coating line drawing
  • powder painting line design

 

Fully Automatic Powder Coating Line Configurations

1. Pretreatment - Spray Washing Tunnel

powder coating line spraying pretreatment

The spray washing tunnel type powder coating pretreament works by using many spraying nozzles to spray chemicals onto the processed objects for removing contaminats, supports for high speed fully automatic lines.

The processing stages mainly includes degrease, conditioning, phosphate, rinse. Actual stages should be decided and built according to production requirements

The system mainly constructed with tunnel chamber, spray nozzles, water tanks, chemical liquid tanks, pump systems, liquid heating device, etc, The chamber and tanks are all fabricated by Stainless Steel for the purpose of anti-rust and long service life.

  • powder coating pretreatment
  • pretreatment wash tunnel
  • pretreatment wash tank

 

2. Automatic Powder Coating Equipment

automatic powder coating equipment

COLO-191S Automatic Coating Gun  The COLO-191S applies digital valve technology for flexibly and precisely setting every parameters. It has 3 pre-set coating modes as well as 20 custom saved programs. combined with 100kv spray gun technology achieves high powder utilization and perfect coating quality even for most complex products.

Integrated Control Cabinet:  A central cabinet combines all the gun controllers for integrated setting of parameters, a host controller could control all units, ensures reliability and controllability. The quantity of the powder coating units installed can be customized.

Powder Coating Reciprocator: Driven by frequency motor, reciprocators carrying spray guns move up and down in programmed stroke and speed. Our reciprocator makes stable, precise motion ensures uniform film thickness and reduce powder waste.

  • automatic powder coating gun
    Powder Coating Reciprocators
  • automatic powder coating system
    Automatic Gun & Control Cabinet
  • automatic powder coating reciprocator
    Automatic Powder Recycling System

3. Automatic Powder Coating Cyclone Booth

automatic powder coating booth

Workparts automatically transported to the booth working station through conveyor, obtains powder coating by automatic reciprocators. The booth flloor has self-cleaning system that avoids powder accumulation, thus powders are easily and continusouly transferred to the powder feed center for recycling. 

Spray Booth wall is made of anti-static PP material for maximum cleaning efficiency & highest powder recovery rate. Cyclone is necessary for fast color change demands. After filter unit is to capture superfine powder particles ensure the vented air is clean.

  • PP powder coating booth
  • powder coating booth floor
  • powder coating booth recovery

 

4. Drying and Curing Tunnel Oven

powder coating tunnel oven

Drying Tunnel Oven is a part after pretreatment washing for drying,  and Curing Tunnel Oven is a part after for powder spraying.  Maximum painting efficiency is obtained with high capacities by means of those systems.

The workparts transported by conveyors in these tunnels are constantly heated under desired temperature and time, once they exit from the oven, they are fully cured. This project applies infrared gas burner(HD262) as heating elements, which takes full utilization of energy.

Our tunnel oven is made of 150mm rockwool board which minimizes temeprature dropping during long curing time, configured heat-resistent circulation fan circles hot air through the entire chamber, the uniformly heated tunnel with temperature difference less than 3-5 degree, controlled via PLC for a reliable, safe, precise heating process.

Configured with air curtain fans at the entrance and exit, which minimize heat loss.

  • infrared powder coating oven
  • powder coating curing oven
  • powder coating oven control

 

5. Overhead Conveyor System for Powder Coating Line

powder coating line conveyor

Overhead conveyors are the most commonly used type for surface finishing. The type of conveyor selected for your operation will depend on the weight, size and even the shape of the items being transported. A complete conveyor system includes rails, chains, tension unit, driving unit, emergency top devices, hangers or trolleys.

COLO conveyor system is durable to work on long-distance transportion , and can endure the harsh chemicals during the pretreament washing. and withstand high temperature during curing process.

 

Fully Automatic Powder Coating Line Application Video - Customer Case in Mexico

 

Fully Automatic Powder Coating Line Main Specifications for Referance

Design Principle
Processed Workparts Office Furniture
Working Area L35m x W14m
Conveyor System
Total Length: 137.5m
Conveyor Chain Type: X348, single point bearing weight ≤100kg;
Conveyor speed:
1m/min (adjustable)
Spray Washing Pretreatment
Inner size:  L21.2 x  W1.4 x H2.62 (m)
Spray Washing Stage:  7 stages
Spray Washing Processes & time: 
Degreasing120s--rinse90s--rinse 60s--surface adjustment 60s--Phosphating 120s--rinse 90s-- rinse 60s
Spray nozzles: 
660pcs, 6520 type
Liquid Storage tank: 
7 sets,  Materials:  SS304
Water pump pipelines: 
7 sets
Drying Tunnel Oven
Dimension Internal:  L10*W1.3*H3.07m, Outer: L*W*H=14*3.5*5.14m
Heating source: 
Infrared gas, 
Burner
HD262, 56pcs
Heating Temperature: 
Warm-up time: 15-30 min. (180° C), Max.250° C
Circulation Fan: 
7.5kw, 1 set, creates uniform hot airflow in inner chamber 
Air curtains 
5.5kw fan motor, 2sets at both ends
Material: 
100mm thick heat resisting rock wolol board, SGCC/T=1.5MM Piping
Support Frame:
#10 Bottom Supports, #6 Inner Supports
Powder Spray Booth
Type Automatic Type
Dimension Inner: L5*W1.60*H2.5m; Outer: L11*W5.55*H5.79m
Pass Through Opening Size: W*H=1*2.5m 
Spray Booth Wall Material: PP Plastic, Anti-static
Bottom Support Material: SS304 stainless steel, durable & study.
First Powder Recovery Stage Mono-cyclone, Dia.1.3M*H5.8mm, stainless steel
Second Recovery Stage Cartridge Filters, 325x600mm, 32pcs, rotary wing: 16pcs
Fan Motor 1pc, 30KW, air flow:18900-22000M3/H
Booth Floor Cleaning Air knife
Powder Coating Equipment
Automatic Powder Guns COLO-191S, 8 pcs
Manual Powder Guns COLO-191S, 2 pcs
Central Contral Cabinet 1 set
Powder Coating Reciprocator COLO-2000D, 2sets.
Powder Sieving & Recyling COLO-6600D Powder Feed Center,  1 set
Powder Curing Oven
Type Automatic Tunnel Type
Dimension: Work size: L20*W1.3*H3.07m;  Outer size: L24*W3.5*H5.14m
Pass Through Opening Size: W1.18*H2.29m 
Heating Source Heating source: infrared gas; 
Burner:  HD262, 56pcs
Heating Time & Temperature Warm-up time: 15-30 min. (180° C), Max.250° C
Circulation Fan 1pc, 11kw, 15000-18000M3/H air flow
Insulation Material 100mm thick rockwool board Interlayer
Support Frame: #10 Bottom Supports, #6 Inner Supports

Contact Us