Fully-automated Powder Coating Line with Infrared Oven (built in Mexico)
Email: services@colourspray.com
Whatsapp: 8618958052290
Fully Automatic Powder Coating Line
The fully automatic powder coating line is specially designed for our Mexico customer for the application of office furniture. The plant includes spray washing pretreatment, infrared heated drying tunnel oven, automatic coating guns & equipment, cyclone recovery booth system, infrared heated curing tunnel oven, automatic conveyor system, suitable for highest production rate and minimimum labor cost.
-副本.webp)
Fully Automatic Powder Coating Line Design Principle

Fully Automatic Powder Coating Line Configurations
1. Pretreatment - Spray Washing Tunnel

The spray washing tunnel type powder coating pretreament works by using many spraying nozzles to spray chemicals onto the processed objects for removing contaminats, supports for high speed fully automatic lines.
The processing stages mainly includes degrease, conditioning, phosphate, rinse. Actual stages should be decided and built according to production requirements
The system mainly constructed with tunnel chamber, spray nozzles, water tanks, chemical liquid tanks, pump systems, liquid heating device, etc, The chamber and tanks are all fabricated by Stainless Steel for the purpose of anti-rust and long service life.
2. Automatic Powder Coating Equipment

COLO-191S Automatic Coating Gun The COLO-191S applies digital valve technology for flexibly and precisely setting every parameters. It has 3 pre-set coating modes as well as 20 custom saved programs. combined with 100kv spray gun technology achieves high powder utilization and perfect coating quality even for most complex products.
Integrated Control Cabinet: A central cabinet combines all the gun controllers for integrated setting of parameters, a host controller could control all units, ensures reliability and controllability. The quantity of the powder coating units installed can be customized.
Powder Coating Reciprocator: Driven by frequency motor, reciprocators carrying spray guns move up and down in programmed stroke and speed. Our reciprocator makes stable, precise motion ensures uniform film thickness and reduce powder waste.

Powder Coating Reciprocators.webp)
Automatic Gun & Control Cabinet
Automatic Powder Recycling System
3. Automatic Powder Coating Cyclone Booth

Workparts automatically transported to the booth working station through conveyor, obtains powder coating by automatic reciprocators. The booth flloor has self-cleaning system that avoids powder accumulation, thus powders are easily and continusouly transferred to the powder feed center for recycling.
Spray Booth wall is made of anti-static PP material for maximum cleaning efficiency & highest powder recovery rate. Cyclone is necessary for fast color change demands. After filter unit is to capture superfine powder particles ensure the vented air is clean.
4. Drying and Curing Tunnel Oven

Drying Tunnel Oven is a part after pretreatment washing for drying, and Curing Tunnel Oven is a part after for powder spraying. Maximum painting efficiency is obtained with high capacities by means of those systems.
The workparts transported by conveyors in these tunnels are constantly heated under desired temperature and time, once they exit from the oven, they are fully cured. This project applies infrared gas burner(HD262) as heating elements, which takes full utilization of energy.
Our tunnel oven is made of 150mm rockwool board which minimizes temeprature dropping during long curing time, configured heat-resistent circulation fan circles hot air through the entire chamber, the uniformly heated tunnel with temperature difference less than 3-5 degree, controlled via PLC for a reliable, safe, precise heating process.
Configured with air curtain fans at the entrance and exit, which minimize heat loss.
5. Overhead Conveyor System for Powder Coating Line

Overhead conveyors are the most commonly used type for surface finishing. The type of conveyor selected for your operation will depend on the weight, size and even the shape of the items being transported. A complete conveyor system includes rails, chains, tension unit, driving unit, emergency top devices, hangers or trolleys.
COLO conveyor system is durable to work on long-distance transportion , and can endure the harsh chemicals during the pretreament washing. and withstand high temperature during curing process.
Fully Automatic Powder Coating Line Application Video - Customer Case in Mexico
Fully Automatic Powder Coating Line Main Specifications for Referance
| Design Principle | |
| Processed Workparts | Office Furniture |
| Working Area | L35m x W14m |
| Conveyor System |
|
| Total Length: | 137.5m |
| Conveyor Chain Type: | X348, single point bearing weight ≤100kg; |
| Conveyor speed: |
1m/min (adjustable) |
| Spray Washing Pretreatment |
|
| Inner size: | L21.2 x W1.4 x H2.62 (m) |
| Spray Washing Stage: | 7 stages |
| Spray Washing Processes & time: |
Degreasing120s--rinse90s--rinse 60s--surface adjustment 60s--Phosphating 120s--rinse 90s-- rinse 60s |
| Spray nozzles: |
660pcs, 6520 type |
| Liquid Storage tank: |
7 sets, Materials: SS304 |
| Water pump pipelines: |
7 sets |
| Drying Tunnel Oven |
|
| Dimension | Internal: L10*W1.3*H3.07m, Outer: L*W*H=14*3.5*5.14m |
| Heating source: |
Infrared gas, |
| Burner |
HD262, 56pcs |
| Heating Temperature: |
Warm-up time: 15-30 min. (180° C), Max.250° C |
| Circulation Fan: |
7.5kw, 1 set, creates uniform hot airflow in inner chamber |
| Air curtains |
5.5kw fan motor, 2sets at both ends |
| Material: |
100mm thick heat resisting rock wolol board, SGCC/T=1.5MM Piping |
| Support Frame: |
#10 Bottom Supports, #6 Inner Supports |
| Powder Spray Booth | |
| Type | Automatic Type |
| Dimension | Inner: L5*W1.60*H2.5m; Outer: L11*W5.55*H5.79m |
| Pass Through Opening Size: | W*H=1*2.5m |
| Spray Booth Wall Material: | PP Plastic, Anti-static |
| Bottom Support Material: | SS304 stainless steel, durable & study. |
| First Powder Recovery Stage | Mono-cyclone, Dia.1.3M*H5.8mm, stainless steel |
| Second Recovery Stage | Cartridge Filters, 325x600mm, 32pcs, rotary wing: 16pcs |
| Fan Motor | 1pc, 30KW, air flow:18900-22000M3/H |
| Booth Floor Cleaning | Air knife |
| Powder Coating Equipment | |
| Automatic Powder Guns | COLO-191S, 8 pcs |
| Manual Powder Guns | COLO-191S, 2 pcs |
| Central Contral Cabinet | 1 set |
| Powder Coating Reciprocator | COLO-2000D, 2sets. |
| Powder Sieving & Recyling | COLO-6600D Powder Feed Center, 1 set |
| Powder Curing Oven | |
| Type | Automatic Tunnel Type |
| Dimension: | Work size: L20*W1.3*H3.07m; Outer size: L24*W3.5*H5.14m |
| Pass Through Opening Size: | W1.18*H2.29m |
| Heating Source | Heating source: infrared gas; |
| Burner: | HD262, 56pcs |
| Heating Time & Temperature | Warm-up time: 15-30 min. (180° C), Max.250° C |
| Circulation Fan | 1pc, 11kw, 15000-18000M3/H air flow |
| Insulation Material | 100mm thick rockwool board Interlayer |
| Support Frame: | #10 Bottom Supports, #6 Inner Supports |








-副本.webp)

